Blister Packing Machine Operation Manual

 

1. Overview

  • Introduction to the application and functions of blister packing machines.
  • Basic machine structure and configuration details.

2. Main Technical Specifications

  • Production speed (strokes per minute)
  • Compatible materials: PVC, PTP aluminum foil
  • Required power supply, air pressure, and machine dimensions

3. Machine Handling and Installation

  • Safety tips for transporting the machine
  • Site requirements: flat surface, proper ventilation
  • Electrical wiring and air connection setup

4. Operation Safety Rules

  • Operator qualification and training requirements
  • Pre-start safety checks
  • Emergency stop procedures and safety protocols

5. Working Principle

  • Forming
  • Filling
  • Sealing
  • Batch coding
  • Punching
  • Output of finished blisters

6. Mould Diagram and Cleaning

  • Detailed diagrams of forming and sealing molds
  • Mould disassembly and ultrasonic cleaning procedures
  • Cleaning frequency and maintenance tips

7. Component Adjustment Guide

  • Heating System: Position and temperature control
  • Forming Station: Thermoforming (PVC) and cold forming (aluminum)
  • Sealing System: Pressure and timing adjustment
  • Embossing Station: Batch number depth setup
  • Punching Station: Accurate alignment tips
  • Material Feeders: PVC and aluminum foil tension control
  • Color Mark Sensor: Setup for registered printing (optional)
  • Product Filling Station: Volume adjustment (for tablets/capsules)

8. How to Operate the Machine

  • Pre-start checklist: Electrical, air pressure, and mold setup
  • HMI interface: Touch screen navigation and parameter settings
  • Emergency stop: Button location and function
  • Trial run: Test run without material
  • Start & stop production: Safe production flow

9. Maintenance and Lubrication

  • Daily inspection checklist
  • Weekly and monthly maintenance tasks
  • Lubrication chart and intervals

10. Replacement of Wearing Parts

  • List of commonly replaced parts (heating elements, blades, seals)
  • Step-by-step replacement instructions

11. Troubleshooting Common Issues

  • Electrical issues: Screen errors, sensors not responding
  • Mechanical issues: Misalignment, poor forming, sealing problems
  • Quick solutions table for fast diagnostics

12. Diagrams and Parts List

  • Machine overview diagram
  • Lubrication points diagram
  • Pneumatic and electrical diagrams
  • List of electrical and pneumatic components
  • Packing list for shipment

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Contact us today for:

  • Full operation manual (PDF format, English/Chinese)
  • Installation video tutorials
  • Online technical support
  • Spare parts ordering

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