Blister Packing Machine Operation Manual
1. Overview
- Introduction to the application and functions of blister packing machines.
- Basic machine structure and configuration details.
2. Main Technical Specifications
- Production speed (strokes per minute)
- Compatible materials: PVC, PTP aluminum foil
- Required power supply, air pressure, and machine dimensions
3. Machine Handling and Installation
- Safety tips for transporting the machine
- Site requirements: flat surface, proper ventilation
- Electrical wiring and air connection setup
4. Operation Safety Rules
- Operator qualification and training requirements
- Pre-start safety checks
- Emergency stop procedures and safety protocols
5. Working Principle
- Forming
- Filling
- Sealing
- Batch coding
- Punching
- Output of finished blisters
6. Mould Diagram and Cleaning
- Detailed diagrams of forming and sealing molds
- Mould disassembly and ultrasonic cleaning procedures
- Cleaning frequency and maintenance tips
7. Component Adjustment Guide
- Heating System: Position and temperature control
- Forming Station: Thermoforming (PVC) and cold forming (aluminum)
- Sealing System: Pressure and timing adjustment
- Embossing Station: Batch number depth setup
- Punching Station: Accurate alignment tips
- Material Feeders: PVC and aluminum foil tension control
- Color Mark Sensor: Setup for registered printing (optional)
- Product Filling Station: Volume adjustment (for tablets/capsules)
8. How to Operate the Machine
- Pre-start checklist: Electrical, air pressure, and mold setup
- HMI interface: Touch screen navigation and parameter settings
- Emergency stop: Button location and function
- Trial run: Test run without material
- Start & stop production: Safe production flow
9. Maintenance and Lubrication
- Daily inspection checklist
- Weekly and monthly maintenance tasks
- Lubrication chart and intervals
10. Replacement of Wearing Parts
- List of commonly replaced parts (heating elements, blades, seals)
- Step-by-step replacement instructions
11. Troubleshooting Common Issues
- Electrical issues: Screen errors, sensors not responding
- Mechanical issues: Misalignment, poor forming, sealing problems
- Quick solutions table for fast diagnostics
12. Diagrams and Parts List
- Machine overview diagram
- Lubrication points diagram
- Pneumatic and electrical diagrams
- List of electrical and pneumatic components
- Packing list for shipment
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